TRITON-Series Regenerative Thermal Oxidizers (RTOs) are two-tower systems and all are custom engineered to your exact needs. Each system incorporates specialized ceramic media in the regenerator (heat transfer bed) to allow thermal rate efficiencies up to 97%, making TRITON RTO Systems among the world's most cost-effective air pollution control alternatives. TRITON RTOs take advantage of our unique valve technology to deliver greater than 98% destruction rate efficiency. Designed around the
Thermal treatment of VOCs and other air pollutants works by a simple reaction of the harmful air pollutants with oxygen and heat. In this
TRITON-Series RTOs are considered among the world's most advanced regenerative thermal oxidation systems. These specially designed and proven systems combine the basic principles of time, temperature, and turbulence – matched to industry leading construction and design features. All resulting in exceptional performance, substantially reduced operating
The TRITON-Series Regenerative Thermal Oxidizer (RTO) process begins with the touch of a button, which activates the system's hottest bed for damper positioning, opens the fresh air purge/idle damper, energizes the booster fan, purges the system with fresh air, ignites the burner, cycles the valves, and gradually brings the system up to the correct operating temperature. The Temperature Safety System (TSS) also monitors the temperature in the regenerators, combustion chamber in three places, and in the valve assembly's inlet and outlet. This helps safeguard the system from extreme temperature fluctuations that cause thermal stress and overall system fatigue.
As soon as the required operating temperature is reached, the TSS enables the process lines to feed into the oxidizer, or holds the system in idle mode until production is ready. When production is ready the fresh air purge damper closes and one or more of the diverting dampers open to draw the volatile organic compounds (VOCs) off of the process lines.
A booster fan draws one or more VOC-laden exhaust from your process lines into the system. From there, VOCs are directed into one of the systems regenerators (an internally insulated vessel containing ceramic media). The contaminated gases are passed through the first regenerator where energy is transferred from the ceramic media to the gas in order to elevate the temperature. This elevated temperature approaches the ignition level for most solvents and then is directed from the ceramic bed into the combustion chamber. As the stream exits the ceramic bed and travels through the internally lined combustion chamber minimal heat is added to The oxidized gases are then directed to the second regenerator to absorb the heat energy. As the ceramic media loads with sufficient heat, the Posi-Seal Valves switch, and the gases are reversed through the system where the second regenerator bed to continues the energy transfer and oxidation cycle before being released to the atmosphere, or to auxiliary heating systems such as; secondary air to air recovery, air to water recovery, air to oil recovery, or directly back to the process in a closed loop direct recirculation process.
Your process is now in compliance with all clean air regulations!!
Catalytic Products International has been designing, manufacturing, and installing the world's most innovative thermal oxidizers now for nearly 45 years. Throughout our long history, we have continually strived to offer the most advanced air pollution control equipment. These constant efforts have led us to the development of the TRITON-Series Regenerative Thermal Oxidizer (RTO). Each system is custom engineered to exceed all worldwide air compliance guidelines at the lowest overall costs.
TRITON-Series RTO guarantees success because of these innovative design characteristics: