Case Studies Posts

    Turnkey Installation for a Custom Coater

    A custom coating operation recently installed a TRITON-Regenerative Thermal Oxidizer (RTO) manufactured by Catalytic Products International, Inc. CPI provided a turnkey installation including engineering and design of the RTO, the fugitive enclosure system to meet method 204, the ductwork system from all production lines, foundation work, electrical integration, and rigged the oxidizer. The project was installed on time and without any added costs.

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    Topics: Regenerative Thermal Oxidizer, Web Coating, Case Studies, Installation


    Textile Manufacturer Installs Thermal Oxidizer for VOC Control

    A synthetic leather manufacturer worked with Catalytic Products International, Inc. to design a unique Thermal (recuperative) Oxidizer. A recuperative thermal oxidizer was chosen because of high solvent LEL (+25%) exhausted from the process and a desire to integrate a hot oil heat recovery system to work with the oil heated production coating/curing line.

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    Topics: Thermal Oxidizer, Case Studies, Installation, Heat Recovery, Rebates


    Silicone Converter Succeeds with Custom Air Pollution Control Equipment

    Many industries utilize silicone as an ingredient in their manufactured product. Silicone enhances the attributes of the product or helps to improve production characteristics. Whatever the reason may be, users of solvent borne silicone's all face very troubling issues when it comes to the selection of the right air pollution control system.

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    Topics: Adhesives and Silicone, Regenerative Thermal Oxidizer, Thermal Oxidizer, Case Studies, Installation, Silicone Dioxide (SiO2)


    Heat/Web Offset Printer Installs Regenerative Thermal Oxidizer (RTO) for VOC Control

    A heat-set/web offset printer recently installed a TRITON-Regenerative Thermal Oxidizer (RTO) from Catalytic Products International, Inc.  CPI provided a turnkey installation including engineering and design of the RTO, the ductwork system from all dryers, foundation work, electrical integration, and rigging the oxidizer. The project was installed on time and without any added costs.

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    Topics: Regenerative Thermal Oxidizer, Case Studies, Installation


    Heat Recovery System at a Flooring Manufacturer

    Flooring Manufacturer Reduces Operating Costs with a Customized Heat Recovery System

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    Topics: Regenerative Thermal Oxidizer, Case Studies, Heat Recovery


    Custom Web Coater Chooses the VECTOR Catalytic Oxidizer for VOC Control

    Catalytic Products International (CPI) recently completed the installation of a VECTOR-Series Catalytic Oxidizer at a custom web coating facility to eliminate the VOC emissions exhausted from three different coating lines. After an extensive technology review the VECTOR Catalytic Oxidizer was installed because it offered the highest reliability, lowest installed cost, and lowest operating costs.

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    Topics: Web Coating, Catalytic Oxidizer, Case Studies, Installation


    Biomass Generation Facility Replaces Flare

    A southeast-based Biomass Generation facility was interested in improving their current process to meet California’s increasingly stringent air emission requirements. At the time, a flare was being used to oxidize the off-gases from various production processes and storage containers.

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    Topics: Catalytic Oxidizer, Case Studies


    Innovative Ammonia Control

    Ammonia has increasingly become more of a regulatory concern. Ammonia emissions into the atmosphere have been linked to the formation of fine particulate matter while ammonia emissions in wastewater are restricted because of the adverse effect the chemical has on rivers, lake, and aquifers.

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    Topics: Catalytic Oxidizer, Case Studies, Ammonia, Installation


    Recuperative Thermal Oxidizers and Midstream Natural Gas Processing

    A large midstream natural gas processing facility was in urgent need of a VOC abatement device for their newly expanded gas processing plant. The operator was expanding their operations at an unusually fast pace. In the process of bringing on new gas treating capacity, they found themselves up against the limits of their current operating permit. Any new sources would put them over their limits as defined under EPA guidelines: 40 CFR, Part 63, Subpart HH – National Emission Standards for Hazardous Air Pollutants from Oil and Natural Gas Production Facilities.

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    Topics: Thermal Oxidizer, Case Studies, Oil & Gas Processing, Installation, Heat Recovery, Natural Gas


    Oxidizer case histories in the pharmaceutical industry

    Air Pollution Control Oxidizer Case Studies

    Recently, a contract drug manufacturing company faced violation of their state operating permit, costly fines, and potential Title V permit classification. To avoid penalties, a more robust abatement device had to be installed, one that met the necessary emissions standards for volatile organic compounds (VOCs).

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    Topics: Regenerative Thermal Oxidizer, Thermal Oxidizer, Catalytic Oxidizer, Pharmaceutical & Medical, Case Studies


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