Heat Recovery Posts

    CPI Installs RTO for Improved Sustainability

    Catalytic Products International (CPI) installed a Regenerative Thermal Oxidizer (RTO) at a Midwest manufacturer of silicon rubber insulation products in order to improve sustainability and reduce the carbon footprint of their process coating operations.

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    Topics: Adhesives and Silicone, Air Pollution Control, Regenerative Thermal Oxidizer, Blog, Heat Recovery, Rebates, Recuperative Thermal Oxidizer, Sustainability


    Can Coater Chooses the Quadrant SR Thermal Oxidizer for VOC Control

    A metal can decorator worked with Catalytic Products International, Inc to design a unique Thermal (recuperative) Oxidizer. A recuperative thermal oxidizer was chosen over other thermal oxidation systems because of high solvent loads exhausted from the company’s can coating lines and a desire to integrate customized energy recovery system.

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    Topics: Thermal Oxidizer, Metal Decorating, Case Studies, Installation, Heat Recovery


    Textile Manufacturer Installs Thermal Oxidizer for VOC Control

    A synthetic leather manufacturer worked with Catalytic Products International, Inc. to design a unique Thermal (recuperative) Oxidizer. A recuperative thermal oxidizer was chosen because of high solvent LEL (+25%) exhausted from the process and a desire to integrate a hot oil heat recovery system to work with the oil heated production coating/curing line.

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    Topics: Thermal Oxidizer, Case Studies, Installation, Heat Recovery, Rebates


    Heat Recovery System at a Flooring Manufacturer

    Flooring Manufacturer Reduces Operating Costs with a Customized Heat Recovery System

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    Topics: Regenerative Thermal Oxidizer, Case Studies, Heat Recovery


    Recuperative Thermal Oxidizers and Midstream Natural Gas Processing

    A large midstream natural gas processing facility was in urgent need of a VOC abatement device for their newly expanded gas processing plant. The operator was expanding their operations at an unusually fast pace. In the process of bringing on new gas treating capacity, they found themselves up against the limits of their current operating permit. Any new sources would put them over their limits as defined under EPA guidelines: 40 CFR, Part 63, Subpart HH – National Emission Standards for Hazardous Air Pollutants from Oil and Natural Gas Production Facilities.

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    Topics: Thermal Oxidizer, Case Studies, Oil & Gas Processing, Installation, Heat Recovery, Natural Gas


    QUADRANT SRS Thermal Oxidizer replaces silicone-contaminated system

    A Silicone Tape Converter recently replaced a poorly designed thermal oxidizer with a custom engineered thermal oxidizer designed by Catalytic Products International, Inc. The process coated film with a silicone based adhesive. The silicone vaporizes with other VOC’s in the drying process and is ducted to the thermal oxidizer. The combustion process converts the silicone vapors to a powder – like Silicon DiOxide. In a traditionally designed thermal oxidizer, the SiO2 clings to metal surfaces and causes lost efficiency with excessive maintenance.

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    Topics: Thermal Oxidizer, Case Studies, Installation, Heat Recovery


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