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    Controlling Fugitive VOC Emissions:  EPA Method 204, Capture Hooding, PTE & TTE

    This article was updated in July 2026 to reflect current EPA Method 204 guidance.

    Fugitive VOC emissions are the uncontrolled release of gases to the atmosphere — vapors that never make it into a control device at all. A well-built thermal oxidizer, RTO, or catalytic oxidizer routinely destroys 95–99%+ of the VOCs that reach it, but that destruction rate only counts toward your permit if the emissions actually get there. 

    Overall control efficiency is:    Overall Control (%) = Capture Efficiency (%) × Destruction Efficiency (%) ÷ 100 

    If your capture system is only 70% effective and your oxidizer destroys 98% of what reaches it, your overall compliance number is 68.6% — often not enough to satisfy a permit limit. This is why fugitive emissions are frequently the single largest source of uncontrolled VOCs at a facility, and why regulators require a documented, tested capture strategy before crediting your oxidizer's destruction rate at all. 

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    Topics: Air Pollution Control, VOC Emissions, Blog, Emissions Capture, Consultants, Permanent Total Enclosure


    Western USA Bakery Installs CPI CatOx for Oven Emissions

    Catalytic Products International (CPI) installed a Catalytic Oxidizer (CatOx) at a Western USA bakery for the abatement of Volatile Organic Compounds (VOCs). The primary source of emissions at a commercial bakery is the oven, which produces Volatile Organic Compounds (VOCs) such as ethanol and carbon dioxide from the release of compounds formed in the yeast fermentation process. 

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    Topics: Air Pollution Control, Catalytic Oxidizer, News, Bakery, Blog, DRE Test


    RTO Controls Emissions at Midstream Natural Gas Facility

    Catalytic Products International (CPI) installed a Regenerative Thermal Oxidizer (RTO) at a Southwest midstream natural gas processing facility for the abatement of VOCs such as benzene, toluene, and xylene (BTX) and other compounds from two (2) Amine Hydration treaters.

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    Topics: Air Pollution Control, News, Blog, Natural Gas


    SCR Controls NOx & CO Emissions from Calciner

    Catalytic Products International (CPI) installed a Selective Catalytic Reduction (SCR) system with integrated catalytic oxidization to control volatile organic compounds (VOC), carbon monoxide (CO), hydrogen cyanide (HCN), ammonia (NH3) and nitrous oxide (NOx) emitted from a high-temperature calciner.  The CPI CONCORD NR 4.2 system, was engineered for a 4,200 scfm exhaust stream and incorporates both catalytic oxidation and SCR-based NOx reduction in accordance with the applicable federal performance standards for calciners. 

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    Topics: Air Pollution Control, Catalytic Oxidizer, News, Blog, SCR, NOx Abatement, Calciner Emissions, Particulate Control


    CPI Rebuilds Recuperative Thermal Oxidizer

    Catalytic Products International (CPI) rebuilt a QUADRANT SR- 8,500 SCFM Recuperative Thermal Oxidizer used for the control of volatile organic compounds (VOCs) and Hazardous Air Pollutants (HAPs) at a Midwest USA resin-coating facility.

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    Topics: Air Pollution Control, Maintenance and Repairs, Thermal Oxidizer, Blog, Rebuild, Recuperative Thermal Oxidizer


    CPI Installs RTO for Improved Sustainability

    Catalytic Products International (CPI) installed a Regenerative Thermal Oxidizer (RTO) at a Midwest manufacturer of silicon rubber insulation products in order to improve sustainability and reduce the carbon footprint of their process coating operations.

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    Topics: Adhesives and Silicone, Air Pollution Control, Regenerative Thermal Oxidizer, Blog, Heat Recovery, Rebates, Recuperative Thermal Oxidizer, Sustainability


    CPI Installs RTO at Metal Decorator

    Catalytic Products International (CPI) recently completed the installation of a new Regenerative Thermal Oxidizer (RTO) at a Midwest-based, two piece, polymer-coated steel can manufacturer for the abatement of Volatile Organic Compounds (VOCs) generated in the metal decorating process. This new RTO is a duplicate on an existing RTO installed in 2017, as the facility continues to expand with new steel can processing and metal decorating lines.

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    Topics: Regenerative Thermal Oxidizer, News, Metal Decorating, Blog, Installation


    CPI Installed RTO at EPS Foam Insulation Manufacturer

    Catalytic Products International (CPI) installed a 6,000 SCFM Regenerative Thermal Oxidizer (RTO) at a Midwest USA expanded polystyrene (EPS) insulation manufacturer for the abatement of Volatile Organic Compounds (VOCs).

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    Topics: Air Pollution Control, Regenerative Thermal Oxidizer, Blog, Foam & Packaging Materials Case Study


    CPI Installs Thermal Combustor at Fractionation Complex

    Catalytic Products International (CPI) installed a Thermal Combustor System (TCS) at a Southwestern fractionator for the treatment of waste gas containing hydrocarbons, aromatics, and hydrogen sulfide emitted during an acid gas separation process.

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    Topics: Air Pollution Control, Blog, Oil & Gas Processing, Combustor, TCS, Thermal Combustor System, Natural Gas


    RTO Enables Increased Production for Automotive Parts Coater

    As an automotive parts supplier expanded, the size of their existing RTO became a constraint, limiting the production of their paint system.   Catalytic Products International (CPI) installed a 15,000 SCFM Regenerative Thermal Oxidizer (RTO) at a Midwest automotive plastic parts surface coating facility for the abatement of Volatile Organic Compounds (VOCs).

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    Topics: Air Pollution Control, Regenerative Thermal Oxidizer, Automotive Industry, Paint & Coatings, Blog


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