Regenerative Thermal Oxidizer Posts

Performing an Energy Assessment

A web coating company contacted us to repair, yet again, an existing recuperative thermal oxidizer. Catalytic Products Design Engineers sat down with the customer to discuss their current process and as well as their future needs along with performing an energy assessment. The outcome of this review indicated that  significant savings could be recognized by replacing the Recuperative Thermal Oxidizer with a new Regenerative Thermal Oxidizer (RTO).

Read our case study for more details.

A flexographic printer recently contacted Catalytic Products International for help solving a recurring problem with competitors Regenerative Thermal Oxidizer (RTO) that was purchased two years earlier. The system had never been able to pass a stack test; the company was out of compliance and running out of time with the state EPA.  Any calls for assistance in getting the RTO to be compliant by the original manufacturer went unanswered.  Here's how we helped our customer:

A flexographic printer recently installed a TRITON-Regenerative Thermal Oxidizer (RTO) from Catalytic Products International, Inc. CPI provided a turnkey installation which included engineering and design of the RTO, the fugitive enclosure system to meet method 204, the ductwork system from all presses, foundation work, electrical integration, and rigged the oxidizer.  The project was installed on time and without any added costs.

A custom coating operation recently installed a TRITON-Regenerative Thermal Oxidizer (RTO) manufactured by Catalytic Products International, Inc. CPI provided a turnkey installation including engineering and design of the RTO, the fugitive enclosure system to meet method 204, the ductwork system from all production lines, foundation work, electrical integration, and rigged the oxidizer. The project was installed on time and without any added costs.

Many industries utilize silicone as an ingredient in their manufactured product. Silicone enhances the attributes of the product or helps to improve production characteristics. Whatever the reason may be, users of solvent borne silicone's all face very troubling issues when it comes to the selection of the right air pollution control system.

A heat-set/web offset printer recently installed a TRITON-Regenerative Thermal Oxidizer (RTO) from Catalytic Products International, Inc.  CPI provided a turnkey installation including engineering and design of the RTO, the ductwork system from all dryers, foundation work, electrical integration, and rigging the oxidizer. The project was installed on time and without any added costs.

Flooring Manufacturer Reduces Operating Costs with a Customized Heat Recovery System

Air Pollution Control Oxidizer Case Studies

Recently, a contract drug manufacturing company faced violation of their state operating permit, costly fines, and potential Title V permit classification. To avoid penalties, a more robust abatement device had to be installed, one that met the necessary emissions standards for volatile organic compounds (VOCs).

An Oklahoma Petroleum Processor worked with Catalytic Products International to integrate a custom solution into their storage tank and transfer operations. This particular application required a special design that would meet a constant +98% destruction of the VOC’s and HAP’s across a wide range of solvent loadings (from low to high).

A multitude of chemical and petroleum processing facilities across the country are now faced with having to meet new National Emission Standards for Miscellaneous Organic Chemical Manufacturing. One specific NESHAP is 40 CFR part 63, subpart FFFF.

It’s in the news every day; the natural gas production industry is experiencing record growth. The gas reserves in the United States are thought to hold enough natural gas for hundreds of years and the gas and oil industry has improved extraction techniques that make gas production more affordable and less impactful on the landscape. Good news for the country and our environment.